A Production Process Coach is one of the most important roles in the Manufacturing process. A responsible, honest, and results-focused Engineer is required. It is the most critical position to coordinate all the activities that take place during the shift and is the one who moves the support areas to achieve the objective. He/she must have communication and operational staff development skills. Safety: Confirm shift start status, knowledge and application of safety values Ensure compliance with safety standards (AST) Assurance, compliance and analysis of SOI Process Observations (Safety Observation Index) Leader of incident-accident investigations (OSHIM ? GPA) Performance, approval and update of QPS (Sequence of Operations, Use of Personal Protective Equipment, etc.) Ensure and monitor license dates such as ECPL, Work at Heights, Crane Operation Lead by example in behaviors, avoiding unsafe acts and conditions (use of cell phones, mobile equipment, etc.) Assurance, compliance and analysis of the use of toxic substances in the production area Compliance and attention to safety (talks, courses, standard) Quality: Support in analysis of Customer Rejections and Complaints Direct activities to support areas to improve quality metrics (FTT&RTY, SCRAP, Contamination, etc.) Create and ensure compliance with the Control Plan, monitoring the results of laboratory tests and, if necessary, activate the Reaction Plan. Adherence to Contamination standards, ensure Dirt Check tests, audits of processes for the correct handling of production material, use of gloves to prevent rust on parts. Compliance with the annual "PTO Contamination" training, applying the standards mentioned therein. Creation and maintenance of operational documents: Control plans, Visual aids, Check list, Registration sheets, AMEF, Procedures, Product drawings, Process sheets, lessons learned, single-point lessons, SCCAF, error proofing. QPS Monitoring, support, attention and solution to the main offenders to the FTT&RTY, SCRAP and CPU indicators. Monitoring of material that is outside the quarantine process together with quality with a maximum of 15 days. Responsible for the total quality of the process. Leader, integrator and user of quality tools. Approve and review engineering changes in WERS, MTC, DCP, Change Management necessary with ME for timely changes. Ensure management of data, records and reports of the department according to GIS1, GIS2. Identify, block and manage defective or suspicious parts according to applicable procedures and perform quarantines in QLS and CMMS. Lead the investigation of major product issues together with PD, IQ, Supplier, and establish appropriate problem solving methods (A3, PSS, G8D, Six Sigma) to avoid recurrence and leak points in the system. Manage and administer calibration program for measuring equipment. Attention and follow-up to audits (Follow-up plan for systematic closure of findings) knowledge and adherence to automotive industry regulations (ISO 9001, IATF16949, ISO 14001) Implementation of maintenance and process improvement through Lean manufacturing (kaizen, 5s, VA and VNA, TDM, standardization, etc.) Make parameter adjustments on machines and/or review the DCP/SCCAF with PD to maintain/verify process stability. Create, whenever applicable, a Risk Assessment that is generated by a quality condition in the product Prepare reaction plans for processes out of control. Knowledge and mastery of the Procedures applicable to PTO Knowledge and mastery of the Non-Conforming Material Management procedure Knowledge and mastery of the Corrective Actions procedure Knowledge and mastery of the Inspection Stations procedure Implementation and monitoring of Master and Challenge Parts Delivery: Ensure adherence and compliance with the Key Unifying Process (KUP) Ensure 0/100 (0 injuries, 0 defects, 100% flow) of the process. (Constraint, FTT, JPH, BTS ?Production Counts?) Prepare a weekly production plan based on inventories. (Responsible for inventory integrity). Confirm inventories at each shift closing. Execute daily production, maximizing output, maintaining safety, quality and delivery standards. ?Issue escalation? manager. Monitoring of production schedule and customer service / Confirm compliance with production schedule Ensures the supply of materials in conjunction with the MP&L area Leader in ensuring standardized work Performing contamination/quality audits in conjunction with Quality Engineer Adherence to 5S standards and Physical Conditions of each Operation Monitoring of parts hour by hour and raising the abnormality in the ZCC forum, Issue Escalation, Layered Process Review Scheduling and participation of TDM according to FPS. Confirm and report pending machine status and required attention Sending Production Log at the close of shift Back-to-back related to production to ensure delivery Cost: Support with maintenance engineer in the correct management of the work equipment budget (consumables) Management of Personal Protective Equipment to avoid misuse or excess consumption of items Establish objectives regarding Cost per Unit in each of the Processes, with the objective of ensuring compliance with the monthly CPU objective Maintenance: Execution of MAXIMO orders for Planned Maintenance (PM) and Autonomous Maintenance (AM) in coordination with Maintenance Engineer. Monitoring of IIOT system to determine needs and address bottlenecks (Junta constraint) Coordination with Maintenance on maintenance/integral control activities in accordance with the business plan (shutdown, scheduled stops, etc.) People: Ensures the correct administration of the continuous improvement system (Ideas, Kaizen), as well as its capture and recognition of staff. Analyzes and approves the viability of ideas. Ensures a stable work environment based on organizational behaviors and values, Team Leader ? Work Team (Technicians and Operators) ? Plant ? Union. Knowledge and mastery of the Collective Labor Agreement, to know how to handle each situation with staff Knowledge and mastery of the Book of Authorities and Responsibilities in ITP (LAR) to apply it in the process Analysis of Operations that can be enabled for personnel with different abilities and improve the stations so that they comply with Ergonomics standards Ensure 100% and comprehensive Capture of DROT (Attendance, Vacations, Delays, Overtime) Communication and recognition with team members E-file management (Level changes and follow-up to labor conflicts). Collaborator in the administration of the ?Conexin Hourly? meetings. Responsible for knowledge and process management (Evaluation and training). Responsible for compliance with workstation validation standards. It is necessary to rotate shifts to cover the 2 production shifts Education: Mechatronic, Mechanical, Electrical, Electronic, Industrial Engineering or similar. Work Experience Demonstrable experience in the automotive industry. Production, Process, Quality, Industrial Maintenance, Equipment Controls/Management, Personnel Administration. Languages: Professional English Functional Skills Inventory management, Production planning, Personnel administration, Problem solving methodologies Global 8Ds, Six Sigma, etc. Technical Skills Knowledge of automation software and hardware (Siemens, ABB, Fanuc), as well as knowledge of electrification lines: Electronics, Motors, Transformers, Batteries Leadership Skills Decision making, conflict management, teamwork and cross-team work, critical and analytical thinking, administration, stress management, Service Attitude, Self-management, Adherence to Standards, Effective Communication, Conflict Management, etc. Day and night shift Extra time on Saturday and Sunday DISCLAIMER: Ford Motor Company is an Equal Opportunity Employer, as we are committed with a diverse workforce, and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity and/or expression, status as a veteran and basis of disability Requisition ID : 40800